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Knitted Mesh – Various Materials and Types for High Filtering Performance

Knitted mesh is a wire fabric, which is made by a circular knitted machine. The various knitted material wires are knitted into a sleeve of continuous stocking of inter-linked wire loops. It has rigid structure and can be made of various materials to be used in chemical, pharmacy, mechanical and coal mine industries for filtering, separating, cleaning and other applications.

Knitted mesh material

Knitted mesh can be made of metallic materials as well as non-metallic materials. They can be used in different applications for different filtering requirements and different environments.

  • Metal wires:
    • Galvanized wire. Excellent corrosion and rust resistance.
    • Stainless steel wire. Most durable among all the metallic materials.
    • Brass wire. Bright surface for special applications.
    • Copper wire. Excellent shielding, corrosion and rust performance.
    • Other alloy wire (Monel wire, Titanium, etc)
  • Non-metallic wires: PP wire, PE wire, PTFE wire, and so on.
A roll of stainless steel knitted mesh on the table.
KM-01: Stainless steel knitted mesh.
A roll of PP knitted mesh on the ground.
KM-02: PP knitted mesh.
Four rolls of brass knitted meshes on the ground.
KM-03: Brass knitted mesh.
Four rolls of copper knitted mesh in different diameters on the ground.
KM-04: Copper knitted mesh.

Wire types

  • Flat wires. Flat wire knitted mesh supplies larger contact surface for better separation efficiency.
  • Round wires. The round wire knitted mesh is the standard and most widely used types.
A hand is holding a piece of round wire knitted mesh.
KM-05: Round wire knitted mesh.
A hand is holding a piece of flat wire knitted mesh.
KM-06: Flat wire knitted mesh.

Strand types

Knitted mesh can be made from mono-filament wires or multi-filament wires.

  • Mono-filament knitted mesh. Standard type and suitable for almost all common applications.
  • Multi-filament knitted mesh. Suitable for heavy duty and places which needs high loading pressure and requirements.
A hand is holding a roll of stainless steel knitted mesh with mono-filament wires.
KM-07: Mono-filament knitted mesh.
A roll of stainless steel knitted mesh with multi-filament wires on the knitted mesh pad.
KM-08: Multi-filament knitted mesh.

Surface type

  • Flattened surface. Standard surface type to be used in ordinary applications.
  • Ginning surface. Can be crimped into different shapes, gap depth and width for better filtering performance.
Two rolls of flattened surface knitted mesh on the table.
KM-09: Flattened surface knitted mesh.
Two rolls of ginning surface knitted mesh on the table.
KM-10: Ginning surface knitted mesh.

Compressed types

Commonly, the knitted mesh is supplied in rolls. In gas-liquid filter applications, noise reduction and shock absorption applications, the knitted mesh will be compressed into coils and packs.

  • Flattened surface compressed type.
  • Ginning surface compressed type.
A piece of flattened compressed knitted mesh on the gray background.
KM-11: Flattened compressed knitted mesh.
A piece of ginning compressed knitted mesh on the gray background.
KM-12: Ginning compressed knitted mesh.

Specifications

  • Material: stainless steel, carbon steel, copper, Monel, titanium.
  • Wire type: flat wire or round wire.
  • Wire diameter:
    • Round wire: 0.08 mm – 0.5 mm.
    • Flat wire: 0.1 mm × 0.3 mm, 0.1 mm × 0.4 mm, 0.2 mm × .4 mm, 0.2 mm × 0.5 mm.
  • Mesh opening: 2 mm × 3 mm, 4 mm × 6 mm to 12 mm × 6 mm.
Table 1: Common Specs of knitted mesh
Item Type Mesh and Mesh Width Wire Diameter
(mm)
KMS-01 Standard type 40–100 0.1 × 0.4
KMS-02 60–180 0.1 × 0.4
KMS-03 140–400 0.1 × 0.4
KMS-04 40–100 0.27
KMS-05 40–100 0.1 × 0.4
KMS-06 High efficiency 90–100 0.1 × 0.3
KMS-07 80–100 0.1 × 0.3
KMS-08 90–150 0.1 × 0.3
KMS-09 200–400 0.1 × 0.3
KMS-10 High penetration 20–160 0.1 × 0.4
KMS-11 30–150 0.1 × 0.4
KMS-12 70–400 0.1 × 0.4

Features

  • High filtering performance. It is widely used for gas-liquid filtering and separation applications.
  • High shielding performance. Copper knitted mesh has excellent shielding and shock absorbing performance.
  • Various materials for choice. Metallic or non-metallic materials to suit different usage condition.
  • Chemical stability. PP, galvanized, copper and stainless steel knitted mesh are all chemical resistance to be used in corrosive applications.
  • Corrosion and rust resistance.
  • Temperature resistance. It can be used in low or high environments for good filtering performance.
  • Wide range of application.

Applications

  • Gas-liquid separation.
  • Cleaning applications. Mechine, kitchen,components and parts.
  • Shielding applications. EMI/RFI shielding.
  • Shock absorption applications.
  • Noise reduction.
Three frames with knitted mesh covering on the gray background.
KM-13: Knitted mesh gasket for sealing.
A roll of stainless steel knitted mesh is wrapping the cables.
KM-14: Knitted mesh for shielding.
Half roof are full of moss and a copper knitted mesh is on the other half roof, which is clean.
KM-15: Knitted mesh for cleaning moss.
A roll of knitted mesh is cleaning a parts.
KM-16: Knitted mesh for mechanical parts cleaning.
A compressed knitted mesh rings are installed between the pipe and fastener.
KM-17: Knitted mesh for shock absorption.
A compressed knitted mesh is installed on the muffler.
KM-18: Knitted mesh for sound reduction.
Knitted mesh for liquid and vapor filtering.
KM-19: A knitted mesh drawer is pulled half outside of the filtering machine.
A piece of demister pad on the gray background.
KM-20: Knitted demister pads for distillation columns.

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Boegger Industrial Limited
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